Thank you for visiting our large tubing page. Since you're on this page it must mean you are looking for maximum stiffness and strength. You've come to the right place! These large tubes are incredible in more than just strength. Our large tubes feature a layup designed to withstand bending loads mainly. These tubes have been used in such things as bicycle frames and wheelie bars for drag racing cars. Have a look at the various tubes we offer and let us know if we can help with your decision.

NEW!

Get your tubes in four "outlooks" now!

Uni-Directional

Fabric

Sanded Smooth Fabric (perfect for clear coating)

**sanded tubes are machined to order and take 2-3 days to ship.

Uni-Directional

Here are a few close-up pictures of our small tubing in different lighting conditions.
Click on the picture to enlarge.

NEW Sanded Smooth Uni-directional

Fabric

Sanded Smooth Fabric

 

NEED A SAMPLE? Once again CFTS offers something no other carbon tubing supplier can . We listened to what our customers wanted and this is our response. In our sample pack you will get four sections of carbon tubing .500" ID by three inches long. Each section has a different outlook so that you can make an informed decision before buying a full length tube. The 4 outlooks are uni-cello, uni-sanded, fabric cello, and fabric sanded. Please note we DO NOT offer free samples of our tubing due to the high cost of the materials involved and the number of requests we receive for samples. When it comes to most projects $25 + $6 S/H is a small price to pay to make the right decision.

What tolerances can I expect from your tubing?

Our tubing is manufactured using precision ground mandrels and closely monitored material quality. Our goal is to provide our customers with very high quality tubing balanced with reasonable pricing. All of our large tubing is sold "as cured" and the only machining that is performed on the tubing is cutting to length. A qualified machine shop may be able to help you tighten up your tolerances if needed. We do not machine the outer diameter because that would add additional cost to the tubing. Not all of our customer require this and those that do will want a specific tolerance anyway. Please don't hesitate to email us with any questions about tolerances sales@carbonfibertubeshop.com

OD tolerance applies to as molded tubing. If your tube is sanded smooth the OD tolerance is +/-.005". We sand to a look not a tolerance on sanded tubing so the OD will vary slightly. Over sanding will cause the pattern to degrade and under sanding will leave cello lines on the tube.

What texture can I expect on the inner and outer diameter?

As you can see in the photos the outer diameter has a slight texture from the manufacturing process. After each tube is laid onto the mandrel and compacted it undergoes a winding process where a proprietary cellophane wrap is carefully wound at a specific pressure around the diameter of the tube. This step is really the key to producing a high quality composite tube. Once the tube is wound it goes into a high temperature oven for curing. As the mandrel is heated it expands slightly while the cellophane is contracted. This provides super compaction pressure to the layup and once cured the cellophane is removed. After the cellophane is removed it leaves a slight stepped texture in the epoxy resin. This imprint is only about .002"-.003" thick and can be removed easily with an additional machining process or even sandpaper if cosmetics are more important. See more about this on our cut & bond page.Once sanded they may be clear coat painted by a qualified painter to produce a very smooth, glossy show finish. From about 2 ft away you really don't notice the cello lines are poresent. All of our photos were taken with a 40X zoom lens. The inside of our tubing is very smooth because the mandrels used to cure the tubes is machined to a tolerance of +.001/-.000".

What layup is used in these tubes and how strong are they?

All of our large tubes are laid up with the layers/fibers running axially down the length of the tube. This means that our tubes will display most of their stiffness in bending. All of our large tubes are laid up using a combination of uni-directional and fabric prepreg. With uni-directional carbon fiber you can design in stiffness exactly where you want it. Using a woven carbon fabric ususally isn't an option when you're designing a tube with the best mechanical properties (stiffness/weight ratio) possible but we made an exception in the case of our large tubing. People seem to really like the look of woven carbon fiber fabric. We have to admit, they do look nice! A major benefit to using composites tubing versus metal tubing is not only the weight savings but the ability to design stiffness where you want it as apposed to a metal tube where the only thing you can do is add wall thickness and weight. Many carbon fiber tubes on the market are pultruded. Pultruded tubes are much less expensive and there is a reason for that. The mandrel and the carbon filaments are pulled through a machine and cured at the same time. The downside is that you get no torsional value from a pultruded tube since all of the fibers are run in one direction. In real world situations this can be a detriment because with the slightest twist under loading can split the tube. Also pultruded tubes are typically heavier (more resin rich) which degrades the stiffness. More fiber and less resin is always best. Pultruded tubes are not pressure cured and typically hold looser tolerances than a roll wrapped tube. All of our tubes are roll wrapped to avoid these problems. Like the old saying goes "you get what you pay for".

We do not offer specific load ratings for our tubes for several reasons. The first reason is because there are so many ways to load a tube that any loading data we distributed would not be useful. We offer basic information on our material properties page to calculate how a given tube might perform under your loading scenario. The next reason is legal liability. Some applications may involve threat to life and limb. Since we cannot control how our tubes are used and what safety factors are held to for a given application we do not quote any load ratings for our tubing.


NEW! CARBON FIBER PEN - $39.95 + $6 S/H
We couldn't resist adding these super cool carbon fiber pens to our website. Our pens feature a sanded smooth 2x2 twill carbon main body and satin black metal components. The pen mechanism is actuated with a twist and our pen accepts common refill cartridges. All pens come with black ink standard. Pens are automatically shipped with clips but can be ordered without a clip, just ask. Of course we build the pens right here in our shop. Pick one up today!